lean production environment with yellow truck

Manufacturing Waste Solutions

Make waste handling more efficient with Mil-tek balers and compactors. Reduce waste movements, reclaim valuable floor space and keep production running smoothly.

Smarter waste handling for manufacturing

Keep production areas clear and workflows running efficiently with Mil-tek balers and compactors. Reduce unnecessary waste handling, reclaim valuable factory space and make better use of your resources.

production environment with production lines

The hidden costs of packaging waste in manufacturing

Cardboard, plastic wrap and polystyrene can quickly accumulate around production areas. Repeatedly moving bulky waste takes up staff time, occupies valuable floor space and adds unnecessary costs to daily operations.

📌 Did you know?
The cost of handling waste can be up to 10 times higher than its disposal cost.

cardboard waste in cages

How to improve waste management in manufacturing

Efficient waste management is an important part of Lean manufacturing. Reducing unnecessary movement, improving material handling and managing packaging waste at the source can make everyday production more productive.

With the right balers and compactors in place, manufacturers can streamline waste handling, reclaim valuable workspace and support better recycling practices.

Practical steps to improve waste handling:

  • Identify opportunities through regular waste audits
  • Establish clear waste reduction targets
  • Define responsibilities across production teams
  • Train employees in proper waste sorting and handling
  • Position balers and compactors near production and packing areas
man operating a baler in manufacturing environment

Waste balers and compactors for manufacturing

Explore practical solutions for managing cardboard, plastic and other recyclable materials generated during production.

Discover our waste management solutions below:

Cardboard waste in manufacturing

Cardboard packaging from incoming supplies and production processes can quickly accumulate on factory floors. Mil-tek cardboard balers turn loose cardboard into compact bales, making storage easier, reducing unnecessary waste movements and supporting efficient recycling.

See popular models below:

cardboard waste in manufacturing

Popular cardboard balers for manufacturing:

A305 Vertical Baler

A305 Vertical Baler

  • Usage: Cardboard & Plastic
  • Power: Pneumatic, 4 tonnes pressing force
  • Up to 165 kg bales
  • 90 % compaction
  • 0.85 m² footprint
  • Automated bale-out
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A509 Vertical Baler

A509 Vertical Baler

  • Usage: Cardboard & Plastic
  • Power: Pneumatic, 8 tonnes pressing force
  • Up to 280 kg bales
  • Up to 90 % compaction
  • 1.5 m² footprint
  • Adjustable bale size
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E819 Horizontal Baler

E819 Horizontal Baler

  • Usage: Cardboard & Plastic
  • Power: Electric, 25 tonnes pressing force
  • Up to 400 kg bales
  • 90 % compaction
  • 5 m² footprint
  • Continuous filling / automatic start
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Plastic waste in manufacturing

Plastic film, wrapping and packaging offcuts can quickly build up around production and packing areas. Mil-tek plastic balers compress loose plastic into compact bales, reducing storage requirements, limiting unnecessary waste movements and making recycling easier to manage.

See popular models below:

plastic packaging waste in manufacturing environment

Popular plastic balers for manufacturing:

A406 Vertical Baler

A406 Vertical Baler

  • Usage: Plastic & Cardboard
  • Power: Pneumatic, 8 tonnes pressing force
  • Up to 210 kg bales
  • 90 % compaction
  • 1 m² footprint
  • Automated bale-out
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E619 Vertical Baler

E619 Vertical Baler

  • Usage: Plastic & Cardboard
  • Power: Electric, 25 tonnes pressing force
  • Up to 400 kg bales
  • 90 % compaction
  • Low height
  • No hydraulics
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H600 Vertical Baler

H600 Vertical Baler

  • Usage: Plastic & Cardboard
  • Power: Hydraulic, 60 tonnes pressing force
  • Up to 500 kg bales
  • 90 % compaction
  • Mill size bales
  • Automatic door operation / bale ejection
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EPS and polystyrene waste in manufacturing

Bulky EPS packaging can quickly fill storage areas, even though the material itself is lightweight. Mil-tek EPS compactors compress polystyrene into dense, manageable blocks, freeing up valuable space and making waste storage and transportation more efficient.

See models below:

polystyrene waste in cardboard boxes

Polystyrene compactors for manufacturing:

EPS1000 Compactor

EPS1000 Compactor

  • Usage: Polystyrene
  • Power: Electric, 3 × 400 V, 1.8 kW
  • Volume reduction 40:1
  • Makes dense blocks of up to 300 kg
  • Compacts up to 15 kg./hour
  • Sell blocks to recyclers
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EPS2000 Compactor

EPS2000 Compactor

  • Usage: Polystyrene
  • Power: Electric, 3 × 400 V, 1.8 kW
  • Volume reduction 40:1
  • Makes dense blocks of up to 300 kg
  • Compacts up to 70 kg./hour
  • Sell blocks to recyclers
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Food production waste

Food manufacturing requires hygienic waste handling to maintain clean and safe production areas. Mil-tek’s stainless steel, oil-free balers, including the 2205S and 2306S, compact cardboard and plastic packaging without the risk of hydraulic oil contamination.

See popular models below:

clean production environment with baler for food manufacturing

Hygiene safe models for waste compaction:

2205S Baler

2205S Baler

  • Usage: Cardboard & Plastic
  • Power: Pneumatic, 2 tonnes pressing force
  • Up to 120 kg bales
  • 90 % compaction
  • Stainless steel & no hydraulics
  • Small footprint
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2306S Baler

2306S Baler

  • Usage: Cardboard & Plastic
  • Power: Pneumatic, 8 tonnes pressing force
  • Up to 250 kg bales
  • 90 % compaction
  • Stainless steel & no hydraulics
  • Automated bale-out
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Compacting manufacturing waste into dense, stackable bales saves space, improves handling and reduces transport costs.

production waste in bales

Let’s optimise your waste management!

Book a site survey and discover smarter waste solutions for your manufacturing facility.

Improve production efficiency through Lean waste management

Lean manufacturing focuses on eliminating inefficiencies, yet waste handling is often overlooked. Integrating Lean waste management into daily operations helps reduce unnecessary movements and improve workflow.

How balers and compactors support Lean manufacturing:

  • Reduce time spent collecting and moving waste
  • Keep production doors closed to limit airborne contamination
  • Free up staff time for higher-value tasks
  • Reduce forklift movements and manual handling
  • Maintain cleaner, safer and more organised workspaces
balers in lean environment

Speak with a waste solutions expert!

Complete the form and we’ll contact you to discuss the best setup for your facility.